Awlgrip 545 Epoxy Primer Guide
545 Epoxy Primer is the industry standard undercoat primer used in Awlgrip coating systems. It seals surfacing primers and prepares substrates for Awlgrip or Awlcraft topcoats while providing excellent adhesion and corrosion protection.
Product Overview
Key Features
- Outstanding adhesion to fiberglass, steel, aluminum and wood
- Corrosion resistant epoxy primer
- Used above or below the waterline
- Spray, brush or roller application
- Seals surfacing primers before topcoat
Technical Specifications
| Property | Value |
|---|---|
| Mix Ratio | 1:1 (Base to Converter) |
| Induction Time | 15 Minutes |
| Pot Life | 16 Hours |
| Recommended Coats | 2–3 coats |
| Dry Film Thickness | 2–3 mils total |
Spray Application
- Reduce up to 25% with reducer T0006
- Apply smooth wet coats
- Recommended 7-10 mils wet film thickness
- Use conventional or airless spray equipment
- Minimum recoat with itself: 2 hours
- Minimum recoat with other products: 24 hours
Brush & Roller Application
- Reduce 5–10% with reducer T0031
- Apply 2 coats
- 3-4 mils wet film thickness per coat
- Allow 16-24 hours between coats
- Roll then tip with brush for best finish
Coverage
Theoretical coverage is approximately: 165–248 square feet per gallon depending on film thickness. Actual coverage will vary depending on application method and surface profile.
Square Footage Calculator
Enter the total square footage of your project to estimate gallons of 545 primer needed. Coverage is calculated using 545 Base + Converter once mixed. Results are estimates only and actual usage may vary based on surface prep, application method, and film thickness. This calculator is intended to get you close, not guarantee exact quantities.

Validate your login