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545 Epoxy Primer Grey Base D1001

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19-545 PMR GRAY
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Quick Overview

Awlgrip 545 Epoxy Primer D1001 Grey is a corrosion-resistant, two-component marine epoxy primer designed to seal fairing compounds and surfacing primers before applying Awlgrip or Awlcraft topcoats. Suitable for aluminum, steel, fiberglass, composites and previously painted surfaces, 545 provides excellent adhesion and may be used above and below the waterline when properly applied.

  • Dual-purpose epoxy sealer and undercoat primer
  • Compatible with Awlgrip HDT, Awlcraft 3000 & Awlgrip Topcoat systems
  • Improves topcoat adhesion and color uniformity
  • Approved for above & below waterline use
  • Mix 1:1 with D3001 Converter

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Awlgrip 545 Epoxy Primer – D1001 Grey

Awlgrip 545 Epoxy Primer D1001 Grey is a multi-purpose, corrosion-resistant marine epoxy primer used to seal surfacing primers, fairing compounds, and prepared substrates before applying polyurethane topcoats.

What Is Awlgrip 545 Epoxy Primer?

545 Epoxy Primer is a two-component epoxy undercoat primer designed to:

  • Seal porous fairing compounds and surfacing primers
  • Provide corrosion resistance on aluminum and steel
  • Create uniform substrate absorption before topcoat
  • Improve long-term adhesion of Awlgrip and Awlcraft finishes
  • Stabilize substrate color for consistent topcoat appearance

The D1001 Grey base is ideal for darker topcoats and improves sanding visibility.

Application Guidelines

Mix Ratio: 1:1 with D3001 Converter

Induction Time: 15 minutes @ 77°F

Pot Life: ~16 hours

  • WFT: 3.4 mils
  • DFT: 1.4 mils
  • Coats: 1–2
  • Application: Spray, Brush, or Roll

Need the full professional process including spray setup, reducers, and environment control?
View the Complete Awlgrip 545 Application Guide →

Coverage Calculator

Estimate how much 545 you need (mixed product):





*Coverage is an estimate based on mixed primer. Actual usage may vary depending on surface, application method, and conditions.

Compatible Substrates

  • Aluminum (with proper corrosion primer)
  • Steel & stainless
  • Fiberglass & gelcoat
  • Composite laminates
  • Fairing compounds
  • Previously painted surfaces

Sanding & Overcoating

  • Sand time: 16 hrs @ 77°F
  • Overcoat: 12 hrs minimum
  • Max window: 24 hrs without sanding

Why Choose 545 Grey?

  • Better sanding visibility
  • Improved topcoat uniformity
  • Professional marine standard
  • Works above & below waterline

Pro Tip

For best results, treat 545 as your final sealing primer — not a build primer. If you still see imperfections, go back to fairing or high build before applying 545.

FAQ

Can I roll and tip 545?

Yes. Use OT0031 reducer and proper conditions.

Is 545 waterproof?

Yes, when used in a complete Awlgrip system.

Can I apply directly to aluminum?

Yes, but corrosion primer is recommended for best results.

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Customer Questions
What are the mix ratios for Awlgrip rolling and tipping?
Brush/Roller: Mix by volume two parts Awlgrip Topcoat Base Component with one part Awlcat #3/H3002 Brushing Converter until one smooth, homogenous mixture is obtained. Reduce 10-33% with T0031. Overall mix is 2:1:⅓-1 by volume (8 oz. Base, 4 oz. H3002...
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What is the mix ratio for spraying Awlgrip?
Mix by volume one part Awlgrip Topcoat base component with one part Awlcat #2 (G3010) spray converter to a smooth, homogenous mixture. Reducer addition level required to achieve 11-14 seconds viscosity DIN4 or equivalent (16-18 seconds viscosity Zahn...
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How to Use Awlgrip 545 Epoxy Primer: A Comprehensive Guide
Awlgrip 545 Epoxy Primer is a high-quality, epoxy-based primer designed to provide a strong foundation for topcoats in marine and industrial applications. This primer is known for its excellent adhesion properties, corrosion resistance...
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What grit should I sand for Awlgrip 545 and before the topcoat
Long answer Before primer (545): Block and finish sand to 180 grit so the primer has consistent tooth and builds smoothly. After 545 primer: Once cured per the TDS, sand the primed surface to
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What is Awlgrip Fairing Compound used for?
Long answer: Awlgrip fairing compounds are lightweight epoxy fillers designed to fair hulls, decks, and composite parts. They are applied after laminating and before priming to correct surface irregularities. Once cured and sanded, the...
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What is Awlcraft 3000?
Awlcraft 3000 is a premium, spray-applied polyurethane topcoat designed for high-gloss marine finishes. It delivers vibrant, true-to-life color depth and exceptional clarity for yacht hulls, topsides, and superstructures. Unlike traditional linear...
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Is Awlcraft 3000 repairable?
Yes. Awlcraft 3000 is specifically designed to be repairable and buffable. Minor scratches, surface damage, and localized defects can be sanded and recoated using proper blending techniques. Repairs typically involve sanding the damaged area, applying...
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How many coats of Awlcraft 3000 are required?
Most Awlcraft 3000 colors achieve full opacity in two coats when properly applied. However, certain colors — especially lighter shades, pastels, and some grays — may require three or more coats to achieve complete hide and uniform depth. Each coat...
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Can Awlcraft 3000 be buffed and polished
Yes. Once fully cured, Awlcraft 3000 can be buffed and polished to enhance gloss and help blend repaired areas into the surrounding finish. Buffing is often optional after proper blending, but it can further refine the surface appearance. For best...
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What is the correct mix ratio for Awlcraft 3000?
Awlcraft 3000 requires a 2:1 mix ratio by volume — two parts Awlcraft 3000 Base to one part Awlcat #2 (G3010) Spray Converter. After mixing the base and converter to a smooth, homogenous consistency, reducer is added to achieve proper spray viscosity...
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Is Awlcraft 3000 better than Awlcraft 2000?
Awlcraft 3000 is the newer generation of the Awlcraft line and includes improvements in color richness and consistency. It uses enhanced toner technology to produce truer, more vibrant colors. While Awlcraft 2000 remains a proven and reliable system...
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What Is Awlcraft 3000 and How Does It Improve Marine Topcoat Performance?
What Is Awlcraft 3000 and How Does It Improve Marine Topcoat Performance? Awlcraft 3000 is the latest innovation from Awlgrip, designed to provide the highest level of gloss, color depth, and durability in marine topcoat...
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Downloads

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SDS Safety Data Sheet

TDS Technical Data Sheet

  • pdf d1001 Size: (39.22 KB)  Downloads: 20